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Tuesday, September 25, 2012

In-wheel engines a step closer



Tear-drop-dead-gorgeous:One of 16 made, the Talbot Largo T150-TSS (1937-1939)
should be recreatedby 3D printers and the panels bolted onto generic roll cages of as many future cars as is possible.
Because vehicles this beautiful can only help to make the world a better place.
 
Future cars could be classics bolted onto a generic roll cage that rides on hub-wheeled motors, predicts ALWYN VILJOEN in 2012
Let's hope future hub-wheel vehicles
don't look like this... (Photo: Quikcpic)
THE future is likely to see our grandchildren placing an order at the 3D-print shop on the corner for the panels of a timeless classic, such as this 1938 Talbot Lago.
They will then bolt the classic panels to a generic roll cage that itself is bolted onto a battery floor, which will power four hub-wheeled motors.
These in-wheel, or hub-wheeled, cars will have neither axles nor dampers, and the racing-style roll cage with webbed seatbelts on deep bucket seats will remove the need for air bags and other heavy and expensive paraphanalia.
Our grandchildren will need that roll cage to meet racing specs, because the massive amounts of immediate torque that electric motors generate will enable the hub-wheeled cars of the future to pull G-forces in a corner that would make an astronaut pass out.
This future came a few years closer at the Automechanika trade fair for aftermarket devices, which ended in Frankfurt last week.
A compact, in-wheel electric- motor drive system won the top Innovation Awards contest.
The wheel was built by NTN-SNR, a French company (formerly SNR Roulements) which is a member of the Japan-based NTN group, which is one of the world’s largest bearing makers.
NTN-SNR makes components such as drive shafts and bearings with built-in sensors for conventional petrol and diesel-engined vehicles, but its main thrust for the future is in the realm of electric vehicles.
Don't try to remember the name,
NTN-SNR, but do remember their
bolt-on hub-wheel motor,
winner of the 2012 Autmechanika
design award. (Photo Quickpic)
The ability to control power to each wheel independently makes it relatively easy to use the in-wheel motors as an innovative vehicle-stability control system too.
Besides its in-wheel motors, the company makes a small, single motor that is highly efficient, and it is developing next-generation steer-by-wire systems that transmit steering-wheel movements using electric signals.
NTN-SNR is also working on an electro-mechanical braking system.
The NTN-SNR in-wheel power system was selected as the winner by a panel of eight experts from a total of 117 entries, with 59 of the products entered coming from Germany and 58 from 15 other nations.
NTN-SNR also won the Parts category, besides the overall award, and there were eight other category winners. Innovation Awards has been part of the programme at Automechanika Frankfurt since 1996.
Michelin's much more compact
hub-wheel can pull enough G-forces
in a corner enough to make an
astronaut feel faint
Earlier this year, tyre makers Michellin also revealed their latest hub-wheeled motor. Gizmag journalist Laurent Masson drove it, and reported: “… unlike any other vehicle, the wheel hubs are solidly fixed to the car. The suspension is between the hub and the tyre, inside the wheel. The complete suspension system fits there. The active element is an electric motor sending power to compress a spring, and yes, it works in real time.
“I had a ride in the prototype. The Michelin engineer was hard on the brakes, hard on the accelerator, but the car remained at a perfect level. It makes you think that all the other cars are from the stone age. But you have to get ready for this new technology.
“This is really something that will improve the technical design of automobiles.”
THE other category winners at the Automechanika trade fair for the automotive aftermarket were:
• Systems: Delphi of France for its Telematics system, which uses basic wireless-communication technology that enables the aftermarket to “speak” to the customer via a device installed in the vehicles.
The feature includes vehicle diagnosis, breakdown service, service appointment reminder, vehicle health monitoring and incident management.
• Tuning: The Prins Direct LIquiMax System, which permits vehicles with direct injection petrol engines to use much cheaper liquid petroleum gas (LPG) as a single fuel (monovalent), or to be able to switch between petrol and LPG (bivalent) for lowering fuel consumption and reducing emissions.
There is evidently no loss of performance when running on LPG only.
It is suitable for the aftermarket as a retro-fit product or for motor manufacturers as original equipment.
• Repair diagnostics: Volkswagen’s high-voltage testing module, which is essential to ensure all cars in the e-Motion range are properly maintained.
All the testing functions for e-vehicles are housed in a small, hand-held device.
• Accessories: Steelmate, a Chinese company, won this award for its tyre-pressure monitoring system, which uses sensors in special valve caps and has a monitor that is pushed into the car’s cigar lighter, which means the system can be installed in a few minutes.
Original equipment products and services: Robert Bosch, of Germany, working together with Peugeot Citroën (PSA), has developed the world’s first hybrid system working with diesel engines to achieve significant cuts in fuel consumption — up to 25%.
The new Split Axle Strong Hybrid System is a combination of an internal combustion engine and electric rear-axle drive, and can be integrated into existing drive systems with relatively little effort.
• Service station and car wash: The Kärcher supplementary wheel cleaning programme for self-service car-wash centres guides the customer through the washing process, using a cleaning agent applied with a high-pressure gun.
The alkaline wheel cleaner removes dirt without damaging the wheels or their coatings.